TRAILER WEIGHT AND BALANCE ESTIMATE

This page aims to show how you can perform a detailed weight and balance estimate for a small trailer. It starts with the most basic calculation and works up to the sort of methodical approach I would recommend.

To keep it easy to read, only an extract of a typical weight estimate is shown for each example.


Longitudinal Datum

In order to find the longitudinal centre of gravity (LCG) of the trailer, we need to have somewhere from which to measure the longitudinal position of each item. When you are choosing this point, or 'datum', consider the following:

Here is an example of a datum that is fixed in space, outside the length of the trailer. It is the zero point of the CAD drawing, which is doubly convenient as the ruler in the CAD system measures to this point.


Basic Calculation

The most basic calculation just adds up the weight and moment of each item like this:

Item

Weight
lb

Lever
in

Moment
lb-in

Chassis Structure

Axle tube

12.6

60.0

758

Susp mount plates

3.2

60.0

189

Longitudinals

30.4

94.1

2,860

Hitch mount

1.3

151.0

201

Base

Ply base

47.5

66.9

3,179

Side framing

4.8

40.2

191

Side framing

6.4

85.4

547

Cross members

11.4

69.7

793

Totals

117.6

8,719

LCG

74.2

Key:

You need to estimate the position of the centre of gravity of each item, to measure the 'lever'. For simple objects, like timbers or rectangular pieces of plywood, this is easy - it is the middle of the object. For more complex shapes, look at this link. You need to exercise some judgement about really complex objects - for example a rubber torsion axle has almost all of its parts forward of the wheel centre, so you need to guess where the resulting centre of gravity is. Guessing at this level of detail is still more accurate than just hoping the trailer will balance, so go ahead!


Development 1

As a weight estimate, the table above has some drawbacks. There are two objectives that the table should meet:

To meet these objectives, we want to make 'visible' as much of the data and calculations as possible. Firstly, it is sensible to state clearly how many items are included in each line, by adding a 'number off' column.

Item

No off

Weight
each
lb

Line
Weight
lb

Lever
in

Moment
lb-in

Chassis Structure

Axle tube

1

12.6

12.6

60.0

758

Susp mount plates

2

1.6

3.2

60.0

189

Longitudinals

2

15.2

30.4

94.1

2,860

Hitch mount

1

1.3

1.3

151.0

201

Base

Ply base

1

47.5

47.5

66.9

3,179

Side framing

2

2.4

4.8

40.2

191

Side framing

2

3.2

6.4

85.4

547

Cross members

4

2.8

11.4

69.7

793

Totals

117.6

8,719

LCG

74.2

Key:


Development 2

Rather than just give a weight, it would be useful to split this into a quantity and a unit weight (the weight for a quantity of one unit). For example, it is more useful (and easy to check) to specify 48.4in of tubing at 0.261lb/in, if we want to either change the type of tube or its amount. This makes the following weight estimate table look more complicated, because less is hidden.

Item

No off

Unit

Unit Weight,
lb/unit

Quantity,
units

Weight
each,
lb

Line
Weight,
lb

Lever,
in

Moment,
lb-in

Chassis Structure

Axle tube

1

in

0.2607

48.4

12.6

12.6

60.0

758

Susp mount plates

2

in2

0.0669

23.6

1.6

3.2

60.0

189

Longitudinals

2

in

0.1287

118.1

15.2

30.4

94.1

2,860

Hitch mount

1

in

0.2607

5.1

1.3

1.3

151.0

201

Base

Ply base

1

in2

0.0111

4,285

47.5

47.5

66.9

3,179

Side framing

2

in

0.0649

36.7

2.4

4.8

40.2

191

Side framing

2

in

0.0649

49.3

3.2

6.4

85.4

547

Cross members

4

in

0.0649

43.9

2.8

11.4

69.7

793

Totals

117.6

8,719

LCG

74.2


Development 3

One final addition is to specify what each item is made of, as shown in the following table - this makes it much easier to enter new items since the same material probably already exists in the table.

Item

No off

Material

Unit

Unit Weight,
lb/unit

Quantity,
units

Weight
each,
lb

Line
Weight,
lb

Lever,
in

Moment,
lb-in

Chassis Structure

Axle tube

1

2"x2"x1/8" Sq Tube

in

0.2607

48.4

12.6

12.6

60.0

758

Susp mount plates

2

1/4" plate

in2

0.0669

23.6

1.6

3.2

60.0

189

Longitudinals

2

2"x2"x1/8" Angle

in

0.1287

118.1

15.2

30.4

94.1

2,860

Hitch mount

1

2"x2"x1/8" Sq Tube

in

0.2607

5.1

1.3

1.3

151.0

201

Base

Ply base

1

1/2" ply

in2

0.0111

4,285

47.5

47.5

66.9

3,179

Side framing

2

2" x 2" softwood

in

0.0649

36.7

2.4

4.8

40.2

191

Side framing

2

2" x 2" softwood

in

0.0649

49.3

3.2

6.4

85.4

547

Cross members

4

2" x 2" softwood

in

0.0649

43.9

2.8

11.4

69.7

793

Totals

117.6

8,719

LCG

74.2

An example of a completed weight estimate can be seen here.

Back